Diy 5 ply Blade

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New Member
Apr 2026
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Hello everyone


Getting inspired by the blade-makers from here i decided to try it myself


Wood veneers as well as handles were ordered from aliexpress.


I did not have any prior woodworking experience or heavy machinery at hand so it was more of diy experiment for me.

My technological process:
  1. I glued all my veneers with d3 glue from Action and pressed them between 2 smooth glass cutting boards
  2. The template for the blade was my Harimoto SALC which i scanned with a scanner and made a template on cardboard from.
  3. I cut out the shape using a bow saw and left around 2mm around not to mess it up with the cutting.
  4. I then manually sanded it down it to the outlined template. It turned out to be quite a process and took a total of 3 hours of pure sanding.
  5. The shape in the end turned to be neither like harimotos nor strictly symmetrical ahah
  6. I attached additional wood veneer to the handle so it would be slighlty thicker and glued both handles to the sanded blade.
  7. At last i sealed the blade with andro Sealer and took the photos

As for interactive part of the post please write your ideas on wood layers i used here!

IMG_3197.JPEGIMG_3198.JPEGIMG_3189.JPEGIMG_3188.JPEGIMG_3199.JPEGIMG_3186.JPEG

Final result:

Head: 158x152

Thickness: 5.9mm

Weight: 82gr

Chord:90mm

Balance: 25mm from top of the handle

1150hz


Impression:

I played on session with it with fh g09c and bh glayzer. It was quite lively but with a long dwell and almost mushy like feeling. In comparison with HSALC with the same rubbers, it was(obviously) slower and with more control, but i could not block properly with it. Overall i am satisfied with the result though it did not turned out exactly how i envisioned it. I am planning to try out to make a blade with fiber layers and maybe visit some wood workshop so i can use the machines.

Any feedback is welcome!
 
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